As smart home technology becomes more popular, robotic vacuums have gained the favor of consumers as a new household appliance. However, the robotic vacuum production process involves several technical stages, and errors in any of these stages can impact the final product’s performance and quality. Here are common technical issues in robotic vacuum production and their solutions:
- Material Selection
The casing and internal structures of robotic vacuums typically use plastic materials like ABS and PC. These materials need to have good strength, impact resistance, heat resistance, and chemical durability. Poor material selection may result in a fragile shell that can easily break or deform under high temperatures. Therefore, when selecting materials, it’s essential to consider the product’s operating environment and performance requirements, ensuring the use of high-quality materials that meet standards. - Mold Design
Mold design is a critical step in robotic vacuum production. The precision of the mold directly affects the product’s size and appearance. Poor mold design can lead to defects like bubbles and deformation. To prevent these issues, the design must carefully account for the cooling system, exhaust system, and gate position, ensuring efficient gas discharge and quick cooling. - Injection Molding Process
The casing of robotic vacuums is typically formed using injection molding. In this process, controlling parameters such as temperature, pressure, and injection speed is crucial. Excessive temperature can cause material degradation, while low temperatures may lead to poor molding. Additionally, the injection speed, whether too fast or too slow, affects surface finish and internal structure. Proper control of these parameters based on the material properties and mold design is essential to ensure product quality.
- Assembly Process
The assembly process of robotic vacuums is equally important, involving the installation of components such as motors, sensors, and motherboards. The precision of the component fit directly affects the vacuum’s performance. If the assembly process is not followed meticulously, it may result in issues such as short circuits or malfunctioning sensors. To improve assembly accuracy, automated equipment should be used, and strict quality checks should be implemented throughout the process. - Testing and Debugging
After production, thorough testing and debugging are essential steps. Tests should cover battery life, suction performance, and the navigation system, among others. Simulating real-life usage scenarios during testing can help identify potential issues and allow for necessary adjustments, ensuring the product’s competitiveness in the market.
Robotic vacuum production involves a variety of technical challenges, from material selection to mold design, injection molding, and assembly processes. Each step requires precise management. Only by excelling in every aspect can high-quality robotic vacuums be produced to meet consumer demand. In future production, companies should continue to optimize their technical processes to enhance product reliability and improve user experience.
DAYIN Plastic Products Co., Ltd. specializes in manufacturing home appliance molds and provides OEM/ODM services. As a one-stop manufacturing solution provider, we offer our own products such as robotic vacuums, plastic tableware, and electronic dartboards. With 30 years of mold development experience, over 50 R&D personnel, and more than 100 injection molding machines, we are dedicated to delivering high-quality manufacturing services and creating value for our customers.